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1. FUNDAMENTALS OF DESIGN AND MANUFACTURING
Group A
Engineering design process and its structur
e. Id
entification and
analysis of need,
product designs specifications, standard
s of performance and constraints.
Searching for design concep
ts; morphological analysis,
brainstorming. Evaluation
of design concepts for physical reliab
ility, economic feasibility and utility.
Detailed design; design for manufacture,
assembly, shipping, maintenance, use,
and recyclability.
Design checks for clarity, simplicity, modul
arity and safety. Standardization and
size ranges. Reliabili
ty and robust design. Design or
ganization and communication,
technical reports, drawings,
presentations and models.
Concept of manufacturing: classification of manufacturing process. Fundamentals
of casting. Basic understa
nding of commonly used ca
sting process (sand casting,
investment and permanent mould casting process).
Fundamentals of metal forming. Hot a
nd cold working; ba
sic understanding of
primary metal forming proces
s(rolling, forging, extrusion and drawing process, punching
and blanking)

Group – B
Fundamentals of metal cutting: tool-work
interaction for production of machined
surfaces. Classification of machining pro
cess. Basic machining operations. (Turning,
shaping, planning, drilling and milling processes.)
Fundamentals of grinding and finishi
ng; overview of unconventional machining
process; fundamentals of welding process;
introduction to primar
y welding and allied
process, selection of manufacturing pr
ocesses. Design for manufacturability.
Need for integration- commercial, economic
and technological perspective; basic
tools of integration; concep
t of a system. Introduction to information technology and its
elements.
Introduction to group technology; introduc
tion to simulation and data base
management systems.
Elements of integration – controllers,
sensors, robots, automated machines;
AGVs, AS, RS, etc.
Product and process design for integrati
on; design for economic manufacturing;
design for manufacturing integration.
Introduction to computer aided process pl
anning; selection of machine tools.

Amie Electrical Section A Syllabus